Your Energy Manager
Topic: Energy Efficiency Projects
July 2006
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Independent Energy Consultants, is committed to helping its clients make well-informed and cost-effective decisions regarding their energy supply and consumption. We are sending you this newsletter to help you understand how energy decisions that are made, or not made, effect your company's bottom line.

Everyone knows that energy efficient equipment will lower your energy consumption. That reduction, however, may not translate into a significant savings on your electric bill. Furthermore, energy efficient equipment often comes with a high price tag. A careful financial analysis and understanding of your utility rate structure is needed to weigh the differences in initial investment cost and ongoing life-cycle costs. Whether it is a simple spread sheet analysis or a complex probabilistic model that captures uncertainty, Independent Energy Consultants can help make sure you are making sound investment decisions.

In last month's newsletter we examined the savings available for companies operating with low power factors. We discussed the installation of power factor correction capacitors and how they lower utility bills. This month we will touch on a couple more areas ripe for savings in most companies.
If you are like most people, you might be surprised to learn how much of your electric bill is created by your usage of lights. Each light taken by itself is not a big user of electricity, but often the shear number of lights and the tremendous amount of time they are left on make a big dent in your pocketbook.

This chart is derived from a benchmarking database published by the U.S. Department of Energy. It shows the average breakdown (mbtu) of electricity usage for a commercial facility meeting these criteria: (i) professional office building (ii) 100,000 - 200,000 square feet (iii) built 1990 - 1992 and (iv) located in the Midwest. You can see that in these facilities lighting accounts for approximately 1/2 of their total electric usage.

A lighting improvement program can often pay for itself in energy savings within 2 years. Moreover, certain inefficient bulbs and ballasts are no longer being produced and their sale will soon be prohibited. Cost effective lighting projects include:
  • Replacing incandescent bulbs with compact fluorescent bulbs
  • Replacing T-12 fluorescent bulbs with T-8 or T-5 bulbs
  • Hi and Lo Bay Lighting - replace 400 watt Metal Halides with 320 watt Metal Halides and Pulse Star ballasts
  • Use of reflectors on bulbs or in fixtures
  • Use of timers or dimmers, and
  • De-bulbing programs.

Please contact Independent Energy to learn how we can help you determine what lighting is costing you, what can be done, and how much you stand to save. We are a proud partner in the U.S. EPA's Energy Star Program.
In many applications motors are operated at constant speed and some other means of varying the process flow are used. For example, a production line might employ a gear reduction technique, and the flow of fluid or air from a motor-driven pump or fan might be restricted or recirculated with flow control valves. In each of these applications there could be a better solution. Variable speed drives (VSD) are electrical devices installed just upstream of electric motors. Sensors in the production flow process send signals to the VSD when they sense a need to speed things up or slow them down. When the VSD receives this signal it adjusts the frequency of the electricity being sent to the motor. In alternating current motors the voltage and frequency are proportional to each other. For example. A 480 VAC motor operating at a frequency of 60 Hz. will operate at 240 volts if the frequency is reduced to 30 Hz. And if we lower the voltage at which a motor operates, we lower the power it consumes and the money it costs to operate. Of course, there are practical operating limits within which a motor can run safely, but the example illustrates the point we wish to make.

Let's take a look at the benefits of matching air flow in a ventilation system to a particular need. If we have a 3-phase motor and fan combination operating at 100 percent flow rate, and utilizing dampers to redirect unneeded air flow, we are using the maximum amount of electricity possible. If we modify that system by installing a zonal temperature sensor and a VSD, we can match the airflow to the desired temperature. Let's assume that we can reduce the overall motor/fan speed and resultant air flow to 80 percent and achieve the desired cooling. That 20 percent reduction in air flow does not result in 20 reduction in electric use. The reduction in electricity turns out to be a whopping 49 percent! The 49 percent reduction results because we are saving electricity on each of three phases: 0.8 x 0.8 x 0.8 = 51 percent of original electric use or a 49 percent power reduction. VSD are very common in commercial and industrial facilities, but need to be installed with care. Please contact Independent Energy Consultants to learn more about how we can help you identify equipment and systems that may be ripe for energy efficiency improvements.

Contact us for your energy management needs.


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